Title
High-speed AFM for 1x node metrology and inspection: Does it damage the features?
Author
Sadeghian Marnani, H.
van den Dool, T.C.
Uziel, Y.
Bar Or, R.
Contributor
Cain, J.P. (editor)
Sanchez, M.I. (editor)
Publication year
2015
Abstract
This paper aims at unraveling the mystery of damage in high speed AFMs for 1X node and below. With the device dimensions moving towards the 1X node and below, the semiconductor industry is rapidly approaching the point where existing metrology, inspection and review tools face huge challenges in terms of resolution, the ability to resolve 3D, and throughput. In this paper, we critically asses the important issue of damage in high speed AFM for metrology and inspection of semiconductor wafers. The issues of damage in four major scanning modes (contact mode, tapping mode, non-contact mode, and peak force tapping mode) are described to show which modes are suitable for which applications and which conditions are damaging. The effects of all important scanning parameters on resulting damage are taken into account for materials such as silicon, photoresists and low K materials. Finally, we recommend appropriate scanning parameters and conditions for several use cases (FinFET, patterned photoresist, HAR structures) that avoid exceeding a critical contact stress such that sample damage is minimized. In conclusion, we show using our theoretical analysis that selecting parameters that exceed the target contact stress, indeed leads to significant damage. This method provides AFM users for metrology with a better understanding of contact stresses and enables selection of AFM cantilevers and experimental parameters that prevent sample damage.
Subject
Mechatronics, Mechanics & Materials
OM - Opto-Mechatronics
TS - Technical Sciences
High Tech Systems & Materials
Electronics
Industrial Innovation
AFM
Atomic force microscope
Cantilever
Tip sample interaction
Wafer
Resist
Damage
Metrology
Inspection
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TNO identifier
524288
Publisher
SPIE
ISSN
0277-786X
Source
SPIE Advanced Lithography conference on Metrology, Inspection, and Process Control for Microlithography XXIX, 22-26 February 2015, San Jose, California, USA, 9424
Series
Proceedings of SPIE - The International Society for Optical Engineering
Document type
conference paper